Equipment & Maintenance in Manufacturing Training | Trajlon Group

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Equipment and Maintenance in Manufacturing

Course Type

Short Course

Category

Production

Duration

5 Days

Ratings

Training Objectives

Download Brochure

Course Overview

This course provides a comprehensive understanding of the role and management of equipment and maintenance in modern manufacturing environments.

It emphasizes strategies to maximize equipment efficiency, minimize downtime, and extend asset life through well-structured maintenance systems.

Participants will explore various types of manufacturing equipment, maintenance methodologies (preventive, predictive, and condition-based), and tools such as CMMS (Computerized Maintenance Management Systems).

The course integrates technical knowledge with practical skills in planning, troubleshooting, and using data-driven approaches to support manufacturing reliability and performance.

Target Audience

Maintenance Technicians and Engineers Production Supervisors and Plant Managers Industrial and Manufacturing Engineering Students Quality and Safety Professionals Anyone involved in the maintenance or operations of industrial equipment

Course Outline

Overview of Manufacturing Processes Classification of Equipment (Mechanical, Electrical, Hydraulic, Pneumatic) Role of Equipment in Production Efficiency Key Performance Indicators (KPIs) in Manufacturing

Objectives of Maintenance in Manufacturing Types of Maintenance: - Preventive Maintenance (PM) - Predictive Maintenance (PdM) - Corrective/Breakdown Maintenance - Condition-Based Maintenance (CBM) Total Productive Maintenance (TPM) Concepts

Equipment Procurement and Layout Planning Installation Procedures and Commissioning Checklists Start-up Protocols and Risk Assessments

Maintenance Work Order Systems Planning Tools (e.g., Gantt Charts, CMMS) Maintenance Task Prioritization Downtime Management and Reporting

Root Cause Analysis (RCA) Failure Modes and Effects Analysis (FMEA) Mean Time Between Failures (MTBF) Mean Time to Repair (MTTR)

Principles of Lubrication Types of Lubricants and Application Methods Monitoring Wear and Friction Tribology in Maintenance

Maintenance of Motors, Drives, PLCs, and Sensors Basic Troubleshooting of Electrical Systems Calibration and Testing Procedures

Maintenance-Related Hazards and Risk Controls Lockout/Tagout (LOTO) Procedures Environmental Compliance in Equipment Maintenance PPE and Safe Maintenance Practices

Use of Computerized Maintenance Management Systems (CMMS) IoT and Smart Maintenance Data Analytics and AI in Predictive Maintenance Maintenance Dashboards and Reporting Tools

Real-World Scenarios from Manufacturing Plants Group Maintenance Planning Projects

By the end of the course, students will be able to:

Understand the classifications and functions of manufacturing equipment. Apply different maintenance strategies based on operational requirements. Develop and schedule maintenance plans using CMMS or similar tools. Conduct root cause and failure mode analyses to improve reliability. Interpret and manage key metrics like MTBF, MTTR, and OEE. Recognize safety, environmental, and regulatory considerations in maintenance. Integrate emerging technologies like IoT, AI, and smart sensors into maintenance programs.

Download Brochure!

Download this comprehensive brochure to explore the course overview, discover the key skills and knowledge you will gain, and review the detailed course outline – all conveniently accessible offline. Feel free to share this informative resource with colleagues and others who may benefit from this learning opportunity.

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Duration:5 Days
Modules:10
Traininglive classes
Group discount:Yes
Language:English

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